| Injectiweld. . . delivers quality welds |
| Injectiweld uses heat from the welding tip to preplasticize the welding surface of the thermoplastic. Molten plastic is immediately injected subsurfacely under pressure, into the weld area to fuse the plastic together and form a sound weld. Since the orifice in the weld tip is submerged, surface preparation is not necessary and virtually no oxidation takes place during the welding process. The result is an efficient quality weld, produced without using hot air or gas. |
Model W30000 Injectiweld
Pricing and Purchase available on Abbeon.com
Includes:
Temperature Adjusting Screwdriver
Air Filter Unit
Replacement Air Filter Element
3/16" Fillet Weld Tip
Conical Tip
Tip Wrench
Infracoat Heat Transfer Paste
Carrying Case |
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Fabricating: Injectiweld is easily adapted into production and assembly applications. The one-hand operation of the Injectiweld allows the user to manipulate the parts to be welded with the other hand. The welder can then free form product for faster turnover and production.
Prototyping: Products can be designed and developed using the Injectiweld. The strong welds achieved using the Injectiweld lets welded prototypes be used in real life tests. The Injectiweld is capable of producing welds as small as 1.5 mm for incon-spicuous welds and up to 15 mm for added weld strength.
Repair: The combination of heat and pressure from the Injectiweld produces quality welds on previously unrepairable parts, allowing them to be fixed and put back into service. The Injectiweld is utilized in various industries such as: materials handling, lining, transportation, safety supply, and custom repair.
Rotomolding: The combination of the heated metal tip and the high pressure of the plastic extrudate produces welds on rotomolded parts that are water and air tight. The Injectiweld will reduce scrapped parts by sealing seams, blow-bys, and voids. As well, “simple” rotomolded parts can be made into “customer specific” products with the addition of welded-on fittings, baffles, flanges and various attachments. To add to the quality of these welds, we can produce custom welding rods using rotomolded grade resin for an exact color and material match.
Specifications:
Weight: 5.95 lbs
Temperature Range: 220°C to 310°C (428°F to 590°F)
Fuse Rating: 120 Volt Model = One 4 amp Fast-Blow Fuse
Fuse Rating: 240 Volt Model = Two 4 amp Fast-Blow Fuses
Power: 120 VAC, 60 Hz, 400 W or 240 VAC, 50 Hz, 400 W
Air Pressure: 4 cfm @ 100 psi., clean and filtered
Plastic Rod: 4mm diameter |
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Fillet Weld |
Repair Weld |
Butt Weld |
Spot Weld |
Conical Weld |
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| (See tips below for making above welds) |
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Cleaning and beveling edge of repair with stick beveler |
Tip preheats surface as welding bead is applied |
After welding, excess is trimmed |
Straight scraper finishes weld surface |
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Stick Beveler/Scraper and
Straight Scraper Blade
available on Abbeon.com. |
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Injectiweld Tips available on Abbeon.com. |
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Fillet Weld Tip #T20001
3/16" fillet weld tip used for butt and right angle welds. Part of original welding kit. |
Bull Nose Tip #T20003
Used for repairing blow holes in rotomolded parts. 1/2" diameter. |
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Fillet Weld Tip #T20004
1/4" fillet weld tip used for butt and right angle welds. |
Butt Weld Tip #T20009
Used for welding thermoplastic
belting or sealing flat joints. 5/8" wide bead. |
Prototyping Tip #T20008
Repair #T20010
Used for prototyping and repairs where small welds are required. |
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Fillet Weld Tip #T20005
3/8" fillet weld tip used for butt and right angle welds. |
Conical Tip #T20002
Used for spot welding, crack repair, and tac welding. |
Blank Tips #T20006
5-1/4" length, semi-finish tips used to design your own welding tip. |
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