Build Your
Own Foam Cutter
1. Choose any thickness wire from .005" to .020" diameter. Thin wires are safer and they     cut cleaner — but they sag and break if stressed. Larger wires are tougher.

2. Use the transformer and control unit shown.

3. Design a fixture to hold the wire — use a spring to hold a constant tension in the wire.

4. This schematic is shown only to indicate how a system could be configured. Consult an
    electrician or electrical engineer for proper wiring and setup.

TRANSFORMER

Model ABT-2
Input —
115 volts
Output —


either 12-volts at 8 amps or
24-volts at 4 amps (you can
hook it up either way).
Size —
33/8" x 27/8" x 3"
Capacity —




.005" wire up to 12" long
.010" wire up to 18" long
.015" wire up to 24" long
.020" wire up to 16" long

Transformer
Model ABT-2
$
6025
Delivered Price

Control Unit
120 Volts AC 50/60 Hz, 10 Amps, 1200 Watts
Power Circuit: power semiconductor with parallel r-c circuit.
Control Circuit: all solid state circuit for stable, full-range

    control.
Mains Frequency: 50/60 Hz.
Output Voltage: 0-95% of input.
Overall Efficiency: 99%.
Power Loss: 1.5 wafts/amp.
Control Input: variable resistance, 270°-turn potentiometer.
Control Power: 1 watt.
Fuse Protection: special “2 millisecond” fuses are

    factory-tested and coordinated to protect the power
    semiconductors from short circuit faults.
Input Connection: grounded three-prong plug. (NEMA

    5-15P @ 120 VAC, or 6-15P @ 240 VAC)
Output Connection: three-prong receptacle. (NEMA 5-15

    @ 120 VAC, or 6-15 @ 240 VAC)


              Model 18TP   $13200 Delivered Price

Model 18TP unit includes a standard grounded plug
on a six foot power cord and a three-prong recep-
tacle for quick and easy line and load connection.
A lighted rocker switch turns power to the unit on and off; a case-mounted, easy-to-operate 270°-turn
potentiometer provides variable control of the RMS
output voltage. Unit chassis are designed for
portable use or 2-hole fixed mounting.

Nichrome Wire
Tophet A
One-pound spool
Non-Magnetic
For cutting styrofoam
AWG
#24
#26
#30
#36
Diameter Inches
.0201
.0159
.0100
.0050
Diameter mm
.511
.404
.254
.127
Ft/Spool (approx.)
793
1,260
3,140
3,200
Ohms/ft
1.609
2.571
6.500
26.00
FOB CA
$51.35
$53.50
$64.50
$74.30
Questions or Orders —
Call  800/922-0977   8am – 4pm Pacific Time