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Build Your Own Foam Cutter
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- Choose any thickness wire from .005" to .020" diameter. Thin wires are safer and they cut cleaner but they sag and break if stressed. Larger wires are tougher.
- Use the transformer and control unit shown.
- Design a fixture to hold the wire use a spring to hold a constant tension in the wire.
- This schematic is shown only to indicate how a system could be configured. Consult an electrician or electrical engineer for proper wiring and setup
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Specifications:
| Input: |
115 volts |
| Output: |
either 12 volts at 8 amps or 24 volts at 4 amps (you can hook it up either way). |
| Size: |
3 3/8" x 2 7/8" x 3" |
| Capacity: |
.005" wire up to 12" long |
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.010" wire up to 18" long |
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.015" wire up to 24" long |
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.020 wire up to 16" long |
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Control Unit |
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| 120 volts AC, 50/60 Hz, 10 Amps, 1200 Watts |
| Power Circuit: |
power semiconductor with parallel r-c circuit |
| Control Circuit: |
all solid state circuit for stable, full-range control |
| Frequency: |
50/60 Hz |
| Output Voltage: |
0-95% of input |
| Overall Efficiency: |
99% |
| Power Loss: |
1.5 watts/amp |
| Control Input: |
variable resistance, 270°-turn potentiometer |
| Control Power: |
1 watt |
| Fuse Protection: |
special "2 millisecond" fuses are factory tested and coordinated to protect the power semiconductors from short circuit faults. |
| Input Connection: |
grounded three-prong plug. (NEMA 5-15P @ 120 VAC, or 6-15P @ 240 VAC ) |
| Output Connection: |
three-prong receptacle. (NEMA 5-15P @ 120 VAC, or 6-15P @ 240 VAC ) |
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Model 18TP unit includes a standard grounded plug on a six foot power cord and a three-prong receptacle for quick and easy line and load connection.
A lighted rocker switch turns power to the unit on and off; a case-mounted, easy-to-operate 270°-turn potentiometer provides variable control of the RMS output voltage. Unit chassis are designed for portable use or 2-hole fixed mounting. |
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Nichrome Wire |
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Tophet A
One-pound spool
Non-Magnetic
For cutting styrofoam |
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| AWG |
#22 |
#24 |
#26 |
#30 |
#36 |
#40 |
| Diameter Inches |
.0253 |
.0201 |
.0159 |
.0100 |
.0050 |
.005 |
| Diameter mm |
.643 |
.511 |
.404 |
.254 |
.127 |
.008 |
| Ft/Spoot (approx.) |
501 |
793 |
1,260 |
3,140 |
3,200 |
33.4M |
| Ohms/ft |
1.815 |
1.609 |
2.571 |
6.5 |
26.00 |
67.64 |
| Pricing and Purchase on Abbeon.com |
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Questions or Orders
Call 800/922-0977 8am 4pm Pacific Time |
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