Build Your Own Foam Cutter

  1. Choose any thickness wire from .005" to .020" diameter. Thin wires are safer and they cut cleaner— but they sag and break if stressed. Larger wires are tougher.
  2. Use the transformer and control unit shown.
  3. Design a fixture to hold the wire— use a spring to hold a constant tension in the wire.
  4. This schematic is shown only to indicate how a system could be configured. Consult an electrician or electrical engineer for proper wiring and setup

Specifications:
Input: 115 volts
Output: either 12 volts at 8 amps or 24 volts at 4 amps (you can hook it up either way).
Size: 3 3/8" x 2 7/8" x 3"
Capacity: .005" wire up to 12" long
.010" wire up to 18" long
.015" wire up to 24" long
.020 wire up to 16" long
Model ABT-2

Pricing and Purchase on Abbeon.com

Control Unit

120 volts AC, 50/60 Hz, 10 Amps, 1200 Watts
Power Circuit: power semiconductor with parallel r-c circuit
Control Circuit: all solid state circuit for stable, full-range control
Frequency: 50/60 Hz
Output Voltage: 0-95% of input
Overall Efficiency: 99%
Power Loss: 1.5 watts/amp
Control Input: variable resistance, 270°-turn potentiometer
Control Power: 1 watt
Fuse Protection: special "2 millisecond" fuses are factory tested and coordinated to protect the power semiconductors from short circuit faults.
Input Connection: grounded three-prong plug. (NEMA 5-15P @ 120 VAC, or 6-15P @ 240 VAC )
Output Connection: three-prong receptacle. (NEMA 5-15P @ 120 VAC, or 6-15P @ 240 VAC )
Model 18TP unit includes a standard grounded plug on a six foot power cord and a three-prong receptacle for quick and easy line and load connection.
A lighted rocker switch turns power to the unit on and off; a case-mounted, easy-to-operate 270°-turn potentiometer provides variable control of the RMS output voltage. Unit chassis are designed for portable use or 2-hole fixed mounting.


Nichrome Wire

Tophet A
One-pound spool
Non-Magnetic
For cutting styrofoam
AWG #22 #24 #26 #30 #36 #40
Diameter Inches .0253 .0201 .0159 .0100 .0050 .005
Diameter mm .643 .511 .404 .254 .127 .008
Ft/Spoot (approx.) 501 793 1,260 3,140 3,200 33.4M
Ohms/ft 1.815 1.609 2.571 6.5 26.00 67.64
Pricing and Purchase on Abbeon.com


Questions or Orders —
Call  800/922-0977   8am – 4pm Pacific Time